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Elements and Performance Criteria

  1. Oversight the preparation of the packaging materials for thermal processing
  2. Oversight food preparation and filling of cans
  3. Ensure hermetic sealing of processed food product
  4. Eliminate harmful micro-organisms in the hermetic sealing or canning of low acid foods
  5. Assess the impact of acidification in relation to hermetic sealing or canning of low acid foods
  6. Monitor retort operation
  7. Review a canning operation

Required Skills

Required skills include

Ability to

define commercial sterility

identify who can establish a thermal process

identify the components in establishing a thermal process

establish heat treatment procedures

assess the factors affecting heat treatment

identify the role of chlorination in canning low acid foods

acidify food as part of processing

establish and assess the requirements for canning low acid food

establish and assess the requirements for canning high acid foods

set up and operate a retort to specification for a scheduled process

calculate the lethality value for a product

calculate the Fo Value from available date by using the

graphical integration method

Gillespie method

calculate the Sterilising Value of process by using the

trapezoidal method

microorganism population method

calculate the Fh value for different container sizes

calculate the time it would take to reach a given temperature at the slowest heating point in a can

identify factors that impact the thermal process

construct confidence intervals for mean and standard deviation

compute ttest

read and interpret ttable

determine significance of results using ttest

calculate X

test X significance at and percent

recognise a process deviation

Required knowledge includes

Knowledge of

types of thermal processing systems

the principles and purposes for blanching

the function and use of each system

the parts of a retortcooker

relevant legislation and regulations that apply to the canning process of low acid foods

roles and responsibilities of authorities responsible for administering legislation

the chemical properties and application of chlorine in canning

principles of thermal processing including use of a retort

aseptic techniques for packaging food under aseptic conditions

characteristics of two piece and three piece seamed cans

dicing slicing blanching and brining processes

the types microorganisms relevant to the canning of low acid foods including their basic structure and growth patterns

d value of microorganisms

low acid foods acidification and their relationship to the growth of organisms

critical control points

chemical properties of chlorine and how it effects microorganisms

methodology for the measurement of Chlorine in cooling water

DZJ Fo and Fh Values

Thermal Death Rate Lethality Value and Sterilisation Value

Confidence intervals and tests of significance

Approximation

Principles of variability

Principles of variance

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

A person who demonstrates competency in this unit must be able to preserve food products in hermetically sealed containers and review a commercial canning operation based on test data and documented procedures

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Critical aspects of assessment must include evidence of the following

oversighting the food preparation for food canning or other hermetically sealed packaging

supervising the set up and operation of hermetically sealed packaging or canning equipment including the production of trial canning

establishing the CCPs and critical limits for a canning process or other hermetically sealed packaging

calculating pressures temperatures and cooking times to eliminate the risk of microbial spoilage for a canning or hermetic sealing operation

Context of and specific resources for assessment

Assessment of performance requirements in this unit should be undertaken within the context of food technology Competency is demonstrated by performance of all stated criteria including the critical aspects and knowledge and skills elaborated in the Evidence Guide and within the scope as defined by the Range Statements applicable to the workplace environment

Assessment must occur in a real or simulated workplace where the assessee has access to

production process and related equipment manufacturers advice and operating procedures

equipment and facilities for carrying out canning processes and testing of canned products

Method of assessment

The following assessment methods are suggested

written andor oral questioning to assess knowledge and understanding

observation of candidate conducting a range of canning or hermetic sealing operations

a report on review of a canning or hermetic sealing operation

Guidance information for assessment

Evidence should be gathered over a period of time in a range of actual or simulated environments


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Occupational health and safety requirements

Codes of practice

Material Safety Data Sheet

Enterprise specific.

Regulations

Australian and international standards including:

professional association regulations

industry guidelines and codes of practice

industry regulations

Food Standards Code

ISO Standards

codex alimentarius

State food regulations

Cans

Cans may be two or three piece and steel or aluminium. Closures may be ring pull or require an opener.

Sealed containers

Sealed containers are vacuum-sealed and may include cryovac, bottling or any other airtight container for food products.

Types of canning equipment

Canning may be carried out using still and agitating retorts that may operate as a batch or continuous process. Continuous agitating types include hydrostatic retorts.

Exhausting systems for retort

These may include heat exhaust, steam injection or mechanical exhaust

Food irradiation methods

Methods to deliver ionising radiation to disrupt RNA including radurization, radicidation and radappertization.

Alternative food preservation methods

These may include the range of chemical preservatives, modified atmosphere packaging, lactic fermentation, sugar or ethanol preservation, emulsification, pressure inactivation, water activity through dehydration or adding solutes, and pulsed electric field processing.